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Crushing Plant Design and Layout Considerations Ken Boyd, Manager, Material Handling, AMEC Mining & Metals , Vancouver, BC ABSTRACT In mining operations, the layout of crushing plants and ancillary equipment and structures is a crucial factor in meeting production requirements while keeping capital and operational costs to a minimum.
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For cobalt, roughly 1,500 tons of ore are mined to get to one ton of the element. In the calculus of economic and environmental costs, one must also include the so-called overburden—the tons of rocks and dirt that are first removed to get access to often deeply buried mineral-bearing ore.
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The analysis results presented in Table 7 show that the environmental impact could be significantly reduced after integrating a natural gas-based power plant with a cobalt extraction plant. In the base case scenario, the climate change impact is 11.73 kg CO 2 eq., whereas using a natural gas-based power plant it would be 9.73 kg CO 2 eq.
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Definition of Setup Cost. In manufacturing, setup cost is the cost incurred to get equipment ready to process a different batch of goods. Hence, setup cost is regarded as a batch-level cost in activity based costing. Setup cost is considered to be a non-value-added cost that should be minimized.
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Setup costs include the labor to position tools and materials next to the machine, the labor to configure the machine, and the scrap cost of test units run on the machine. The real cost of a setup is the time wasted while a machine is not operational, since this can represent lost income (if there is a backlog of work).
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